The Machining Process Using Variety Of Specialized Tools
Whether a metal storage tank, a steel sign, or a set of unique hospitality interiors, custom fabrication is the process of turning a client’s idea into an actual product. The vast array of materials, digital technologies, and fabrication options available makes it possible for brands to bring totally original concepts to life that will delight consumers and guests alike. With the right partners, these creative projects can be completed in a timely fashion and within budget. For more information contact Custom Material, Inc.
Typically, custom fabrication works with metals like steel and aluminum that are not readily available in standard shapes or sizes. It is performed by skilled fabricators working out of either large-scale manufacturing operations or specialized shops. The resulting products can be used in a wide variety of industries and applications.
The first step in the custom metal fabrication process is designing the product. This is a collaborative, iterative process that allows the customer and fabricator to explore how the design will take shape. Sketches and mood boards are commonly produced to help communicate ideas. The design stage can also reveal any constraints on the project such as limited access to a facility, narrow doorways, or low bridges on the delivery route that could impact assembly. Any applicable regulations must be pinned down at this point as well.
Once the design is finalized, it is translated into programming for any computer-controlled machines that will be involved in the fabrication process. This can include CNC cutting and machining as well as automated welding such as MIG, TIG, or stud welding. If necessary, a prototype can be made at this point to test the feasibility of the design.
The machining process involves using a variety of specialized tools to produce a tight fit between the individual components of a complex piece of metal fabrication. This can be a complicated task, particularly if the product is to have any kind of curves or contours in its finished form. It is crucial to get this part of the process right because mistakes can be very costly on a large scale metal fabrication project.
After the machining is complete, any parts that will be assembled must be attached. For example, a piece of metal furniture might have a base, top, and side pieces that all need to be joined together. The edges of the fabricated plastic can then be finished in a number of ways including saw cut, flame polished, machine buffed, hand polished, and more.
During the finishing stage, any welded seams or joints will be cleaned and smoothed to remove burrs and other imperfections. Depending on the material, it may then be coated or painted to provide further protection and aesthetic enhancements. Typically, the finishing process is done by a professional to ensure the highest quality results. For example, a stainless steel coating might be applied to a product that will be exposed to harsh weather conditions such as salt water. These types of finishes can add years to the life of the product.